ficonTEC推出高精密管芯焊接光器件AL2000ay

【訊石光通訊咨詢網(wǎng)編譯】 ficonTEC下一代AL2000系統(tǒng)，該系統(tǒng)體系結(jié)構(gòu)可以為形形色色器件的組裝及應(yīng)用提供最大的靈活性。系統(tǒng)平臺(tái)包括六個(gè)自由度、獨(dú)立的軸坐標(biāo)，提供微米級(jí)的精確耦合，能夠滿足幾乎所有的光學(xué)（機(jī)械）自由度的要求，和同樣精確的拾取定位能力。系統(tǒng)提供不同的粘合方式，包括紫外光熱固化、燒焊、激光熔焊等，粘合后漂移的精確度可以達(dá)到一微米。各種各樣的全自動(dòng)組裝程序也可以整合到系統(tǒng)中。應(yīng)用包括：

+ FTTx transceiver assembly

FTTx收發(fā)器的組裝

+ Laser array assembly (e.g., printing applications)

激光器陣列的組裝（例如：激光打印的應(yīng)用）

+ Pressure sensors

壓力感應(yīng)器

+ Miniature camera modules (e.g., automotive applications)

微型相機(jī)模組（例如：汽車(chē)方面的應(yīng)用）

+ Micro-lens positioning and assembly (via epoxy dispensing)

微透鏡的定位和組裝（環(huán)氧樹(shù)脂）

+ Miniature solid state laser assembly (e.g., display applications)

微型固體激光器組裝（例如：顯示應(yīng)用）

+ Planar parallel placement of CCD-arrays

平面平行放置的CCD陣列 

        AL2000在交付系統(tǒng)的同時(shí)提供充分驗(yàn)證的組裝程序，體現(xiàn)了ficonTEC在各種器件組裝和自動(dòng)化中，對(duì)系統(tǒng)組裝程序的專(zhuān)業(yè)知識(shí)。      

        ficonTEC提供半自動(dòng)以及全自動(dòng)的生產(chǎn)及測(cè)試系統(tǒng)，主要涉及光學(xué)、激光器制造、光電子、醫(yī)療技術(shù)、安保及軍事工程和通訊等領(lǐng)域。 

       

AL2000 

High precision die bonding and optical component alignment for automatedproduction of Hybrid Optoelectronic Components

Hybrid module manufacturers demand packaging systems with a high degree of system integration, while maintaining full process automation at maximum throughput and yield. The ficonTEC AL2000 is designed for full automated assembly of Hybrid Optical Systems (HOS) for the FTTx market and other optoelectronic applications. 

The fully automated packaging process of e.g. diplexers and triplexers, involves pick & place of several components like photo-diode, lasers, integrated optical chip, and PCB. Various assembly steps are combined in one machine concept for assembling and qualifying complex hybrid modules. Whereby some components are placed passively supported by vision inspection, others are aligned actively by closing a control loop on nano-scale precision. The system utilizes adhesive bonding for fixation of the components. Additionally, the fully automated assembly system relies on special hardware designs i.e. for trays, chucks, motion concepts, and calibration systems as well as software features like data base interfaces, recipe controlled processes and a flexible process editor.

Tool calibration is important for any automated system. Calibration of tooling was introduced already during machine concept definition and therefore it provides fully automated tool calibration for each pickup tool, tray position, dispenser device, test unit, and the assembly unit. Sensors are specifically
installed to measure all necessary parameters.


The ficonTEC AL2000 is assigned for production use hence the hardware is selected to operate 24 hours at 7 days a week, to perform single component performance verification to ensure high package yield, to make use of error handling routines to stabilize the process, and to imply the recipe controlled software for transparent production.

To assemble the hybrid optical system automatically, the process program is created on the PlaceControl Machine Software. This software is recipe controlled and connected to an open SQL database. Information about component lots, process parameters, and test results are logged and can be retrieved for process optimization purposes even from any office computer connected to the network.

如果您有任何關(guān)于AL2000的問(wèn)題和需求，請(qǐng)立即聯(lián)系Hy-Cad中國(guó)代表處。

ficonTEC授權(quán)代理商： 匯科系統(tǒng)（私人）有限公司
中國(guó)：
匯科上海代表處: Mobile： +86 139 0196 1448，聯(lián)系人：Alex Cao, alex.cao@hy-cad.com
匯科深圳代表處：Mobile：+86 139 2388 7000, 聯(lián)系人：Wynn Lu, wynn.lu@hy-cad.com

東南亞：
匯科新加坡總公司：Tel : + 65 6288 6123, 聯(lián)系人：Bobby Fong, bobby.fong@hy-cad.com